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From: Ed Mellinger <meed@mbari.org>
Subject: Power Can Length
To: kiwi@hp850.mbari.org (William Kirkwood)
Date: Tue, 30 Mar 93 16:57:40 PST
Cc: meed@hp850.mbari.org (Ed Mellinger)
Mailer: Elm [revision: 66.25]
Status: RO

Hi Bill -

Concerning the power can length, I came up with a number to throw darts
at for the AC side.  Let me know what you think.
  
I assumed we'd have an internal tank of about 9-10" O.D..  The
transformers and inductors will be somehow secured within the tank, with
0.25" clearances between all components.  The rectifier/fuse assembly
will be secured to the end of the tank closest to the DC side of the
can (opposite end of tank from endbell).  The transformers will be 3.5"
thick, the inductors 2.0" thick, and the rectifier/fuse 1.5" thick.  

Given those assumptions, I calculate that the length from the tank
bulkhead closest to the endbell, to the top of the rectifier/fuse
closest to the mid-can wall, will be 16.0 inches.  That point could be
adjacent to the back of the stud on the female power contacts in
the wall.  16 inches is about an inch longer than the old AC side
design.

Notice I made no mention of the following 2 subjects:

1) vibration mounting for transformer tank.  I think space can be made 
around the rectifier/fuse assemblies for mounting between the tank wall
and the mid-can wall, however there is some other stuff (circuit board,
current sensors, wires, etc) that has to go there too, so coordination
will be important.

2) pump type, size, or location.  I did a little looking around but
haven't found anything very satisfactory.  One outfit has a gear pump
with DC motor that's about 2.5" dia and about 8" long, another has a
centrifugal with DC motor, about 3" dia by 5" long, both WAY more pump
than I think we need.  (All I think we need is an aircraft-quality
version of the toy pump I used for the demonstration.)  An obvious spot
for the pumps (both) is on the tank wall next to the endbell, I believe
there is a fair amount of space there.  But I think that spot would
also require a self priming pump which rules out centrifugals which are
otherwise ideal for our low pressure high volume (relatively)
application.

Let me know what you think about the length spec, and if you have any
ideas on pumps.

-Ed

p.s.  the specs I have been using for the pump are 1 liter per minute
flow, 24" water head, no teflon, and 24 or 48 VDC operation (12V
possible, and 400 Hz also possible.)   

p.p.s  the world is full of nifty little DC or 400 Hz servo motors.
Would the thought of building our own centrifugal pump make you gag? 


